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VHP of just 30 ppb can oxidize and ruin pharmaceuticals

Vaporized hydrogen peroxide (VHP) treatment is the dominant approach for decontamination in cleanrooms, restricted access barrier systems, and isolators, commonly a part of manufacturing operations for high-potency active pharmaceutical ingredients (HPAPI), large molecule drugs, and aseptic processing for dosage form fill and finish. Irrespective of the environment, decontamination is followed by an aeration cycle designed to ensure drug efficacy, safety, and stability, typically at levels well below 0.1 parts per million (ppm). Further, published research is showing product oxidation at residual VHP concentrations of 30 parts per billion (ppb) or 0.03 ppm.1

Traditional electrochemical sensors do not have, nor will have, the accuracy, precision or stability to adequately measure and report VHP concentrations in these regimes and now leading pharmaceutical companies around the world are adopting Picarro’s Hydrogen Peroxide Analyzers to meet the typical new standards of today’s lower residual VHP levels. 

The PI2114 is built on Picarro’s industrial instrument platform and is able to accurately and reproducibly measure VHP concentrations as low as 3 ppb in a continuous, real-time monitoringmode. The data is acquired and controlled in a manner designed to be compliant with your 21 CFR Part 11 protocols and the system can be incorporated into GxP environments. Better yet, we offer devices that can be used in research or pilot plant areas first, with the capability to switch into a full manufacturing mode as isolators are brought on-line.

Please complete the form below to view a new whitepaper discussing the Traceable Calibration of Hydrogen Peroxide in Picarro’s Cavity Ring-Down Spectrometers.

1-Hubbard, Aaron, et al. "Vapor Phase Hydrogen Peroxide Sanitization of an Isolator for Aseptic Filling of Monoclonal Antibody Drug Product-Hydrogen Peroxide Uptake and Impact on Protein Quality." PDA journal of pharmaceutical science and technology (2018): pdajpst-2017.

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PI2114 Gas Concentration Analyzer

Measures H2O2

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The Picarro PI2114 gas concentration analyzer measures hydrogen peroxide (H2O2) levels as low as 3 ppb to help avoid oxidation and safeguard drug stability. Major pharmaceutical, CMO, and isolator companies use Picarro hydrogen peroxide analyzers in high-potency API and biologics manufacturing and in aseptic fill and finish. The PI2114 analyzer is fast and easy to use. It doesn’t need chemicals or consumables. And it requires infrequent calibration and maintenance to minimize operating costs. 

  • Continuous, real-time H2O2 monitoring
  • Lower Detection Limit: <3 ppb (5 minutes averaging)
  • Precision: <0.5 ppb (1σ, 5 minutes averaging)
  • Rise time (10 – 90%) and fall time (90 – 10%) is <2 minutes


Precision at 5 minutes is less than 0.5 parts-per-billion (ppb), rise time (10 – 90%) and fall time (90 – 10%) is less than 2 minutes, and the lower detection limit is <3 ppb (5 minutes averaging). The analyzer is optimized for GMP applications with software to comply with electronic records regulations. The built-in software of the PI2114, designed to assist with 21 CFR part 11 compliance, offers strict regulations on electronic records, time stamp, and audit trail. Combined with detailed validation reports, software and system documentation, the PI2114 offers a comprehensive and tightly controlled data management software that complies with pharmaceutical and commercial manufacturing regulations. Picarro offers installation and operation qualification documents (IQ and OQ), and it features fast, easy validation with commercially available surrogate gases.

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